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OptiComp™
is a powerful automated nesting and NC Programming software package for fabricators using ultrasonic knives, reciprocating knives, wheels and miscellaneous cutters. The flow chart below illustrates how the features of this software work together to deliver the range of benefits OptiComp™ users enjoy.
In addition to the information below, you can click on any of the modules identified here for a more detailed explanation of how it works.
Working with Part Designs
CAD drawings along with pertinent pre-programmed inputs and manufacturing attributes are imported into Optimation® software. OptiComp™ is compatible with a wider range of CAD formats than any other nesting software.
From CAD to CAM
The software automatically checks and cleans the CAD geometries and translates them into an NC Part Program . . . or alerts you if errors are present. Parts are stored in the Master File of the Part Library to allow for quality control mechanisms such as First Article Inspection and engineering changes.
OptiComp™ also:
- Automatically orders and tracks plies per part number on a per part or material basis.
- Provides interactive cut direction control, automatic blade rotation and automatic feedrate selection.
A Storehouse of Knowledge
Material, machine and tool parameters are stored in the Knowledge Base,
along with other key attributes about your operation. Similarly, design and key values of the ready-to-nest part program are stored in the Part Library where they are available for immediate use. Considered together, these variables can be used to create the most "intelligent" nesting pattern possible, i.e. the one best suited to the needs of your situation.
OptiComp™ also allows plies to be requested for nesting simply by ordering master part default ply quantity and material definition are stored in the Master Parts Library.
Entering The Orders
Users can manually key orders into OptiComp™ directly, or it can be interfaced to any scheduling system that outputs an ASCII file, eliminating the need to manually re-enter. Orders are automatically checked to ensure that the part can be produced and "flagged," if needed (for First Article Inspection, for example, or if engineering changes are detected). All clean orders are placed in the Active Order File while those not passing inspection are sent to the Suspended Orders File.
Creating the Nest
This module enables the software to read the Active Order File for the current demand of parts, extract the appropriate ready-to-nest parts from the Part Library's Master File and, drawing on the parameters you have established in the "Knowledge Base," create the optimal nesting pattern. The Nesting Module's ability to use several intelligent tools to create the nest is one of the primary advantages of Optimation's® software and, ultimately, the feature that enables you to get the parts you need, when you need them, in their exact quantities, at the lowest cost.
OptiComp™ also:
- Provides single or multiple ply cutting.
- Automatically determines length and width of material required per nest.
- Allows use of alternative materials when nesting for increased material utilization.
- Controls vacuum table selection.
Communicating with the Operator and Machine Tool
Finally, the nest code is sent to the machine tool for fabrication in machine specific numeric code. In addition, the software automatically generates a nest summary report and plot to give the operator a comprehensive overview of each nest.
OptiComp™ also:
- Generates inkjet marking on labels or cover sheet.
- Creates a comprehensive summary report with nest name, material information, part and ply identification, machine run time (optional) and order status.
- Provides scaled plots if desired for easier identification of plies.
- Dispenses material automatically, if desired.
- Can reposition, if required.
Machine tools OptiComp™ runs by vendor:
American GFM (AGFM)
Cutting Edge
Design Technologies
Gerber
Lectra
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