Tag Archives: sheet metal program

Does Mixing Shop Orders Make You Nervous?

Not Dynamic Nesting of Mixed Orders

Not Dynamic Nesting of Mixed Orders

Does the thought of mixing orders in a nest strike fear into your heart?  Or does it just feel better to keep your items separate, like food on a tray -  no mixing allowed.

This probably isn’t you, but maybe you’ve heard of others, who under penalty of death, will not mix orders when nesting.  It’s true.  We hear about it a lot.

Although I’m having a little fun with it here, some have very real concerns about mixing parts from different orders, jobs, customers on a single or series of nests.  And those concerns are probably based in real-world, nightmarish experiences.

Today, we’ll look at the challenges of mixing orders and some best practices and tools to address them.  Then we’ll consider why mixing orders would be beneficial when done right and with the right tools.  Finally, we’ll ask the questions you may be asking to determine if mixing sheet metal nesting orders is right for you.

Challenges in Mixing Orders When Nesting

Shop Floor Chaos

The biggest concern we hear about mixing orders, jobs, customers Read more …

Remnant Nesting

Irregular Sheet Metal Remnant Nesting

Irregular Sheet Metal Remnant Nesting

Nesting on irregular-shaped remnants can make a significant difference on material yield.  And if you are a manufacturer focused on reducing waste and improving yield, here’s a nesting strategy that could prove very helpful.

Manufacturers often have to create large, non-rectangular parts in small quantities.  These parts can and do fill the majority of the area on a metal sheet; however, they still leave a sizeable amount of usable space inside voids and around the exterior.  This usable space, or remnant, isn’t necessarily rectangular, as many remnants are.  The remnant naturally follows the negative contour of the single large part removed from the sheet.

Irregular-Shaped Remnant Nesting Challenges

When a programmer is faced with an odd-shaped, sheet metal remnant he is challenged with a couple problems Read more …