Tag Archives: material remnant

10 Ways to Cut Sheet Metal Waste

10 Ways to Cut Material Waste with Nesting Software

10 Ways to Cut Material Waste with Nesting Software

Nothing cuts into cash flow or is a profit drain like wasted raw material.  And nothing is more frustrating than seeing huge piles of scrap go out the door.  It is these real, tangible costs that, with some foresight and creative thinking, can be turned into rewards.

Here are a few tips to start you down the road toward material savings.

1. KNOW YOUR MATERIAL USE RATE

It is surprising in this age of technology how many manufacturers don’t know their material use rate. They cannot easily answer the question, “How much of each sheet of material is used for parts?” or “What percentage of your raw material is scrap?” In some cases they need to grab a pencil and paper and do some quick estimates.  And that’s fine if that’s where you are.  At least it is a start. The best place to start when reigning in your material waste is getting a handle on what kind of scrap rate you currently have. When calculating, be sure to look at a large enough production sample to extrapolate use over six months or a year to get a truer picture of reality.  Remember you can’t change what you can’t measure…at least when it comes to material waste. Read more …