Tag Archives: lean nesting

4 Levels of Order Entry & Nesting Software Integration

Increasing Nesting Software Integration Over Time

Increasing Nesting Software Integration Over Time

One of the advantages of automatic nesting software is the ability to integrate with the existing order management or scheduling system (MRP/ERP) creating a seamless upstream and downstream information flow.

One of the concerns some manufacturing engineers have is what does this functionality mean to me if I’m not using an MRP/ERP system.  Is it more than I need? Or can I start with a simpler method and work up to something more sophisticated with full integration and/or JIT?

The Four Automation Levels of MRP/ERP and Automatic Nesting Integration

The good news for all manufacturing engineers is that order entry integration with automatic nesting isn’t an on/off switch.  There are levels of integration that you can dial up or down to suit your needs.  Further, as your operation gains sophistication, you can keep up with it without making software changes.  Automatic nesting software with MRP integration is a scalable tool that can grow with you and your needs.

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JIT Nesting Software Helps You Respond to Changes in One Machine Cycle

JIT Nesting Software Helps Respond to Change

JIT Nesting Software Helps Respond to Change

We often hear from programmers and engineers  about the hours upon hours they spend librarying parts, creating programs, and optimizing tool paths.  Then they hope nothing changes in the schedule to disrupt their much-labored-over work.  And you know how the story ends.  Something happens – it always does – that throws the schedule into a tailspin, the nests are scrambled, the work starts over, and someone loses their lunch break just to keep the ball rolling.  Meanwhile that equipment is still waiting; waiting impatiently with its metaphorical metronome ticking – loudly.

The solution to this time-and-time-again proven problem is simple.  Just wait until the very last minute – seconds – before the laser, punch or other fabrication equipment has completed the current nest and the operator has unloaded it to create the next nest.  That very next nest would reflect precisely current demand – orders, order quantities, part revisions, and material inventory – and prevent the dreaded last minute scramble to accommodate any and all changes.

It’s possible to do this.  Really.   Allow me to introduce you to “Just-in-Time Nesting.” Read more …

4 Nesting Strategies to Manage Cut Part Production

Optimation Nested Parts

Optimation Nested Parts

A nesting strategy – to be distinguished from nesting software – that is suitable for a job shop may not work for an OEM.  A made-to-order shop may need different nesting strategies than a shop that uses Kanban.  A nesting strategy perfect for a small shop, may be ill-suited for a multi-facility corporation.  Why?  Because each company has different resources and different production objectives, both factor into the choice of a nesting strategy.

Often, the manufacturing engineering team is challenged to determine which strategy – or strategies – is best suited to achieve their production goals.  When choosing a nesting strategy they must consider productivity, material efficiency, order cohesion, and most of all, the labor resources available.

Similarly, the team is challenged by resource constraints.  There are only so many programmers, a limited number of hours in the day, a material budget, storage space allocations, machine speed, etc.

Making the most of the resources to achieve the right goals through nesting with CNC nesting software is a nesting strategy.

What’s the best strategy to use?  Let’s look at several choices…

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Six Ways to Eliminate Waste | Nesting Software

Stop Wasting Time & Material

Nesting Software Eliminates Time & Material Waste

There are a handful of practical ways to eliminate waste and add value to a product.  In order to best see their impact, we’ll put them in the context of the Lean Manufacturing concept of “value stream.” To do this we first have to understand how to add value,  and what is “waste.” The value stream is the set of all the specific actions required to bring a specific product to a customer.

Every time you add value to the product  you are contributing to the value stream and enhancing the worth of the product for the customer.  If you’re not enhancing the value, you are not adding to the value stream.

Value Stream in Manufacturing

The value stream is every process applied to your product that enhances the value to the customer.  Read more …

How CAM Software Adds Value to a Product

Improving Delivery Speed, Service with CAM Software

Adding Value with Service and Product Improvements from Optimation

Now that we’ve discussed initiating a Lean Manufacturing Project, we’ll turn to deconstructing the sometimes mysterious — often foreign — components of lean thinking as it relates to the CAD/CAM process.  With these tools you can leverage your own knowledge of your business to make improvements that will, in hindsight, seem obvious.

So, let’s get started.

What is Value?

The first concepts to tackle are “value” and the “value stream.”  Intuitively we know what value means for ourselves and our products.  We know we have value as a person, spouse, employee, committee member because we bring knowledge and talents to our relationships and roles.  And we know our products have value — equivalent to the purchase price — because our customers buy them for that price!  But what do the lean manufacturing experts mean by “value,” and how does it apply to CNC Nesting and the CAD/CAM world?  Read more …

Lean Fabrication with CNC Nesting | Value & Value Stream

Optimation Adding Value Through CNC Nesting

Optimation Adding Measurable Value With Automatic CNC Nesting

Lean Idea #3 – Building on Nesting Successes | Creating Value & a Value Stream

Wouldn’t it be great to make a small, measureable fix here and a modest incremental change there and go home at the end of the day feeling satisfied you’ve handled the “fabrication crisis?”

Selecting a few ideas or solutions in the hopes of making great strides with small movements doesn’t address the whole picture, and it won’t work…in the long run.  Well, yes, you will see some changes, and maybe that will be all the solution necessary to fend off the immediate crisis – for the time being.  But Lean Manufacturing isn’t about isolated successes. Read more …

Starting Lean Fabrication Project with Nesting Software

Lean Manufacturing & Nesting Software

Lean Manufacturing & Nesting Software

In this era of economic turmoil, returning to – or maybe introducing – the concepts of lean manufacturing can serve us well in understanding the tools at hand with Optimation.  Over the next few posts we’ll look at “lean” from a number of perspectives, with the intent to understand what “lean” means and how Optimation can support its concepts.

Idea #1: Never Waste a Good Crisis

Does the idea of “launching a program” or “starting a new initiative” bring the terror of long meetings ending in inaction to mind?  Yes? Me, too. How many ideas – no matter how well intentioned – never get off the ground?  They get bogged down in bureaucracy, territorial disputes, budget crunches, or you name it.  So, how do “lean” initiatives get off the ground?

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